How to Reseal Headlights

How do I reseal my headlights after baking open?

• Begin applying oem grade butyl sealant into the channel of you headlamp. Apply enough to fill the bottom radius of the headlight channel. 
• After sealant is placed into the groove, press together slightly and  re-bake the headlights at 240 degrees for 12-20 min. Make sure your oven is fully finished pre-heating before placing headlights inside. 
• Using oven mitts, remove the heated assembly and  press the lens together further. For best results use clamps at several points around the headlight.
• Allow the headlight too cool for 30 minutes then remove the clamps. 
• Once cool, remove the excess butyl glue by pulling quickly away from the lamp. 

How to reseal headlights after cutting open

• step 1: use a hot knife or soldering iron to melt the plastic back together (plastic weld)
• step 2: Silicone around your weld 
• Step 3: smooth out your sealant 
• Step 4: let headlights dry completely 
• Step 5: inspect seal + test your headlights with a hose before reinstalling headlights back onto vehicle.